The safety production standards for hydrogen-containing silicone oil have been implemented, marking a new stage of standardized development for the industry
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The safety production standards for hydrogen-containing silicone oil have been implemented, marking a new stage of standardized development for the industry
1.The safety standard system fills the gap in the industry
The promulgation of the "Technical Specification for Safety Production of Hydrogen-Containing Silicone Oil" has filled the gap in safety production standards in this field and set a "safety red line" for the development of the industry. The standard clearly defines the safety requirements for the entire production, storage and transportation process, covering key links such as process equipment, instruments and electrical equipment, and fire emergency response. It requires that core equipment be equipped with continuous information collection and accident early warning functions, and oxygen content monitoring and explosion-proof electrical facilities should be configured in areas with hydrogen leakage risks. At the same time, a clear requirement of over 99.5% purity for hydrogen-containing monomers has been put forward, and the anti-corrosion design standards for storage and transportation systems have been standardized.
2. Comprehensive upgrading of production safety control
Enterprises are accelerating the implementation of safety standards and requirements, and promoting the full-process optimization of production links. Hydrogen chloride gas alarms have been generally installed in the storage areas for hydrogen-containing monomers. The process pressure relief materials are collected through dedicated capture tanks and are equipped with nitrogen dilution systems. The production and storage facilities are physically separated, and a good ventilation design is adopted to avoid the risk of a closed structure. Regular thickness measurement and anti-corrosion maintenance of the equipment have become the norm. Through intelligent transformation, the production process achieves precise control of key parameters such as temperature and pH value. The pH value fluctuation range of the hydrolysis reaction can be controlled within ±0.2, and the control accuracy of the reaction temperature gradient reaches ±1℃.
3. Environmental compliance promotes green transformation
Safety standards and environmental protection requirements work in concert to drive the industry towards a green and low-carbon transformation. Solvent-free processes have been widely applied, with the solid content of the product increasing to over 99%, reducing VOCs emissions by 90% compared to traditional solvent oil solutions. Breakthroughs have been made in the resource utilization of by-products. The recovery rate of hydrogen chloride has been raised to over 95%, and the platinum catalyst recovery and reuse system has been gradually improved, which can reduce the cost of precious metal consumption by 35%. Through measures such as direct supply of green electricity and waste heat recovery, the carbon footprint per unit product of enterprises has continued to decline. Some advanced production lines have achieved a 37% reduction in carbon emissions.
4. Standardized development enhances industry competitiveness
The implementation of standards is accelerating the industry reshuffle. Enterprises with safety compliance and green production capabilities will dominate the market. In the future, the industry will further improve the full life cycle safety management, establishing a complete safety control chain from raw material procurement, production processing to product storage and transportation. At the same time, through the collaboration of government, industry, academia and research, we will promote safety technology innovation and equipment upgrading, and develop more efficient leakage monitoring and emergency response technologies. Standardized development not only reduces industry safety risks but also enhances the competitiveness of domestic hydrogen-containing silicone oil in the global market, laying the foundation for domestic substitution in high-end application fields.