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The technological upgrade of fluorosilicone oil is accelerating, and hydrogen energy and intelligent production are becoming new growth poles

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The technological upgrade of fluorosilicone oil is accelerating, and hydrogen energy and intelligent production are becoming new growth poles

1. Break through the technical bottleneck of corrosion-resistant sealing in the field of hydrogen energy
The fluorosilicone oil sealing material developed for hydrogen energy storage and transportation scenarios maintains elasticity within the range of -40 ℃ to 220℃, and its hydrogen brittleness resistance can pass the 1000-hour high-pressure hydrogen immersion test. After its modified product was applied in the proton exchange membrane of fuel cells, the gas permeability decreased by 90%, and the energy conversion efficiency of the battery increased by 5.2 percentage points. The fluorosilicone oil coating on the inner wall of the hydrogen storage tank can withstand a pressure of 8MPa, and the hydrogen permeation rate is controlled below 0.003 cm³/(m² · d), promoting the safety upgrade of hydrogen energy equipment.

2. The iteration of environmentally friendly products meets strict standards
Bio-based fluorosilicone oil, modified from castor oil raw materials, has reduced VOCs emissions by 70% compared to traditional products. It has been used for defoaming in the food processing industry. With an addition amount of only 0.02% in fermentation tanks, a defoaming efficiency of 95% can be achieved. After short-chain fluorosilicone oil replaced long-chain PFAS products, the biodegradation rate increased to 65%, meeting the latest requirements of the EU REACH regulation. The optimization of the recycling process has enabled the regeneration rate of fluorosilicone oil waste to exceed 92%, while the thermal conductivity of the recycled products remains at 98% of that of the original ones.
3. Intelligent production processes achieve precise control
After the introduction of the AI visual recognition system in fluorosilicone oil production, it can automatically detect product impurities at the 0.1μm level, with a detection speed of 30 meters per minute, which is six times more efficient than manual detection. The process control model based on the LSTM algorithm narrowed the temperature fluctuation of the polymerization reaction from ±1.5℃ to ±0.3℃, and improved the viscosity consistency of the product to 99.2%. The application of digital twin technology has enabled the accuracy rate of equipment failure early warning to reach 92% and reduced the number of unplanned shutdowns by 75%.

4. Electronic packaging is adapted to flexible and high-frequency demands
Liquid fluorosilicone rubber prepared from vinyl fluorosilicone oil can be bent 100,000 times without cracking in flexible circuit board packaging, and its salt spray corrosion resistance is 50% better than that of traditional materials. The thermal conductivity of nano-modified fluorosilicone oil has exceeded 7W/m · K. After being used for the packaging of 5G base station power devices, the heat dissipation efficiency has increased by 35%, and the operating temperature of the devices has decreased by 18℃. In the application of the bonding layer of 3nm process chips, its insulation strength reaches 25kV/mm, meeting the requirements of high-frequency signal transmission.

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